Suprabha Corrosion Solutions Provider (CSP) Program
Suprabha Corrosion Protection Solutions & VCI Products
Corrosion Solutions Provider
Any industrial activity cannot be imagined without material handling. With the growing emphasis on productivity, profitability, product consistency and quality, energy conservation, eco-preservation and efficient deployment of financial and human resources, material handling has come to play a crucial role in every industry and organization.
Most manufacturers and exporters of engineering goods incur substantial costs year after year on anti-corrosion measures.
What is not known, however, is that in most cases these efforts are wasted because they do not address the actual cause of corrosion.
The most critical step of corrosion prevention lies in identifying its root cause. The causes of corrosion are innumerable and can range from the incompatibility of a metal with a certain treatment to flaws in the manufacturing process or packaging.
The Suprabha Corrosion Solutions Provider (CSP) program minimizes costs and aims for zero-level rejection or wastage due to corrosion.
CSP Program Includes
- A thorough inspection and study of the manufacturer's product, processes and methods of packaging.
- A detailed report along with recommendations.
- A corrosion prevention plan specifying process revisions for optimal results.
- Training the manufacturer's staff in implementing the plan.
- Careful monitoring of all efforts by trained personnel from Suprabha.
Suprabha Metal Cleaning Product
Rusting is a common phenomenon in the engineering industry. It is experienced at various stages of production, right from receipt of raw materials to manufacturing processes, storing and preservation of finished goods.
Salvage operations are therefore inevitable. However, conventional methods are lengthy and labour-intensive and may not yield the best results.
The Suprabha research team has studied these processes in detail and developed specific products to optimise the efficacy of these processes.
Cleaning
Suprabha has developed a range of water-based, near-neutral cleaners for specific applications. These can be used for cleaning both Ferrous and Non-Ferrous metals.
The Suprabha ALC series includes ALC 852, 854, 855, 856 etc. Suprabha also provides solvent cutback cleaners SVCI 418/448.
Rust Removal
To remove rust scales and oxide deposits, smaller items can be immersed in Suprabha Rust Removers, including the RRM series such as RRM 422/423.
After derusting, components should be rinsed in plain water followed by dipping into a neutraliser bath of SVCI 302/302V.
Rust Convertor
For larger surfaces such as fabricated products, Suprabha FEC 902 converts the superficial layer of rust into a rust-preventive coating.
Rust Prevention
Suprabha provides a wide range of water-based and oil-based products for short-term and long-term corrosion protection.
Typical Salvage Operation
- Cleaning to remove oil (degreasing / deoiling)
- Rust Removal
- Rust Prevention
Suprabha Rustofilm & Synthetic Paper
Rustofilm
A co-extruded SVCI polyethylene film protects Ferrous and Non-Ferrous materials against corrosion. In combination with extra barrier material covers such as LDPE/HDPE fabric, SVCI Rustofilm offers an excellent transparent seaworthy packaging system at an economical cost.
Rustofilm Special Features
- Dry method to protect and prevent rust.
- Protects recessed areas and interior cavities.
- Heat sealable.
- Available in yellow and blue colours.
- Available as bags, gusseted bags, tubing and sheeting.
Biodegradable Synthetic Paper
Biodegradable Synthetic Paper from Suprabha combines many of the properties of paper and plastic.
Its unique co-extrusion manufacturing process and SVCI additives help prevent moisture transmission and corrosion.
It is suitable for over-wrapping and packaging of semi-finished and finished Ferrous, Aluminium, Aluminium Alloy and certain Non-Ferrous components.
Synthetic Paper Special Features
- Dry protection to metal.
- Protects recessed areas and interior cavities.
- No residual film or layer on the metal surface.
- Protection during storage and transit.
- Protection duration between 6–24 months.
- Replenishing action ensures continued protection.
- Keeps packed items in factory-fresh condition.
- Does not contain heavy chemicals.
- Products are reusable and recyclable.
Suprabha Rust Preventive Oils & Rustogel
Rustogel
Suprabha Rustogel is a ready-to-use petroleum jelly based rust preventive gel. Upon application, a tenacious film is created on the machined surface.
The protective vapour barrier keeps corrosion-promoting agents such as moisture and oxygen away. It is ideal for partly machined large castings, fabricated items, welded joints and similar applications.
Rust Preventive Oils
Traditional rust preventive oils work on the principle of Contact Inhibition. SVCI Rust Preventive Oils work on both Contact and Vapour Corrosion Inhibition.
The SVCI chemicals blended in the oil release continuous vapours that protect exposed and recessed areas of metal surfaces.
Special Features
- Protection to Ferrous and Non-Ferrous metals except brass and cadmium.
- Special properties to neutralise acid in the atmosphere.
- De-watering properties for wet metal surfaces.
- Non-hazardous, eco-friendly and environmentally safe.
- Non-toxic and mild fragrance.
- Conforms to IS-1674 specifications.
- Protection during indoor and outdoor storage.
- Economical and easy to use.
- Easy to clean using common degreasers.
- Suitable for additional protection with Suprabha Rustopaper.
SVCI Rustopaper
Suprabha Vapour Corrosion Inhibitors or SVCI protect both Ferrous and Non-Ferrous metals from corrosion. SVCI protection can be administered through elements of packaging and preservation.
Special SVCI impregnated papers have been developed for packaging metal components. These are plain kraft, polycoated and multi-layered products.
Special Features
- Dry method to protect metal from moisture and pollutants.
- Protects inaccessible areas and microscopic cavities.
- Leaves no residual film on the metal.
- Treats entrapped atmosphere and moisture inside the package.
- Continuous vapourisation replenishes the protective layer.
- Keeps packed items factory fresh.
- Need-specific protection during storage and transit.
- Protection for 6–24 months or more.
- Eco-friendly, environmentally safe and economical.
- Conforms to IS-6263 specifications.
- Does not contain heavy chemicals.
Rustopliq
These products are ideal for protection from a few hours to a few days. Repetition of application can extend the protection period as desired.
This simple method of surface protection eliminates the need for costly rust preventive oils and conventional multi-tank systems.
As there is no loss of liquid due to evaporation, usage of SVCI water-based eco-friendly liquid for rust prevention is economical.
Special Features
- 100% eco-friendly and environmentally safe.
- Neutralisation action removes acidic traces.
- Protection against rust during manufacturing.
- Eliminates the effects of coolant and fingerprints.
- Soluble in coolant.
- Non-toxic, non-hazardous and non-inflammable.
- No need for wrapping and oiling during storage.
- Saves time and effort during assembly.
- Long-term dry protection when combined with Rustopaper.
SVCI Rustopowder
Desiccants such as silica gel are commonly used inside packages to absorb moisture. These can sometimes be ineffective and may even contribute to corrosion.
Suprabha provides two varieties of desiccants: SVCI Rustopowder and Suprabha DHF 555 Dehumidifier.
SVCI 512 Rustopowder
On vaporisation, SVCI molecules migrate and condense, forming a monomolecular film on the metal surface. They protect metal components including cavities and recessed areas.
Special Features
- Continuous protection while powder remains inside the package.
- No cleaning or de-preservation required before final assembly.
- Continuous dry protection up to 24 months.
- Does not affect most electrical and electronic components.
- Protects both Ferrous and Non-Ferrous metals.
- Conforms to IS-5730 specifications.
- General dosage: 5 gm/C.ft.
Suprabha Seaworthy Packaging System
Suprabha Seaworthy Packaging System demonstrates how innovation can provide effective corrosion protection during transportation.
By utilising Vapour Corrosion Inhibitors (VCI) in packaging materials, rust-preventive oils, water-based liquids, gels, desiccants and tablets, the system ensures corrosion-free delivery of high-value engineering components to overseas destinations.
Special Features
- Economical and effective packaging.
- Airtight and waterproof packaging.
- Savings by eliminating vacuum packaging.
- Packaging of merchandise in any shape or size.
- Potential for reuse and recycling.
- Protection from 6 months to 10 years.
